Injection Moulding Case Studies

Ross Polymer specialises in precision injection moulding and polymer manufacturing, supporting companies in the medical device, life sciences, semiconductor and industrial sectors. Our case studies highlight real examples of how we help customers develop and manufacture complex plastic components, from product design and tooling through to high-volume injection moulding production. These projects demonstrate our expertise in polymer engineering, new product introduction (NPI), quality assurance and advanced injection moulding technologies.

ROSS Polymer designed and manufactured a reusable food packaging solution to support Ireland’s Hot Meal Programme, delivering a robust, food-safe, and sustainable product suitable for repeated use in high-volume catering and distribution environments
Food & Agri-Food: Sustainable Reusable Food Packaging

Food & Agri-Food: Sustainable Reusable Food Packaging

ROSS Polymer designed, patented, and manufactured an injection-moulded MEP penetration cover system for use in mission-critical environments
Electronic & ICT: MEP Floor, Wall & Ceiling Penetration Cover System

Electronic & ICT: MEP Floor, Wall & Ceiling Penetration Cover System

ROSS partnered with a leading multinational specialising in energy and data transmission systems for mobile and industrial equipment.
Electronic & ICT: Conductor Rail Connectors

Electronic & ICT: Conductor Rail Connectors

ROSS Polymer designed and developed a patented three-part adjustable circular access chamber for use as a stay-in-place service penetration former in cast in situ and precast concrete floors
Electronic & ICT: 3-Part Adjustable Access Chamber

Electronic & ICT: 3-Part Adjustable Access Chamber

ROSS designed and manufactured reusable secondary packaging trays for the transport of various drug loaded systems within regulated environments
Life Sciences Technology: Reusable Secondary Packaging Solution

Life Sciences Technology: Reusable Secondary Packaging Solution

ROSS Polymer designed and manufactured clear profile cover guards and end caps for industrial façade systems, providing protection for exposed edges and interfaces while preserving architectural aesthetics.
Industrial: Clear Profile Cover Guards & End Caps

Industrial: Clear Profile Cover Guards & End Caps

Ostoform Ross Polymer
Med Tech: Innovative Ostomy Pouch System (DTIF Call 3)

Med Tech: Innovative Ostomy Pouch System (DTIF Call 3)

ROSS Polymer manufactures precision engineered protective medical consumables
Medical Technology: Class I Non-Sterile Consumable

Medical Technology: Class I Non-Sterile Consumable

Mouse Casing A Ross Polymer Project
Electronic & ICT: Computer Mouse Housing (Carcass)

Electronic & ICT: Computer Mouse Housing (Carcass)

ROSS Polymer manufactured two sizes of electrical junction boxes for low-voltage electrical installations across residential, commercial, and light industrial applications.
Electronic & ICT: Electrical Junction Boxes

Electronic & ICT: Electrical Junction Boxes